Overview of Mullite Crucible

Mullite crucibles are made from a high-performance ceramic material composed primarily of alumina (Al₂O₃) and silica (SiO₂). Known for their excellent thermal stability and mechanical strength, mullite crucibles are widely used in high-temperature applications such as melting metals, glass, and ceramics. They offer superior resistance to thermal shock and chemical attack, making them indispensable in both laboratory and industrial settings.

Features of Mullite Crucible

Thermal Shock Resistance: Exceptional ability to withstand rapid temperature changes without cracking.
High Mechanical Strength: Strong and durable, even at elevated temperatures.
Chemical Stability: Resistant to most chemicals, ensuring minimal contamination during processes.
Temperature Range: Can operate effectively at temperatures up to 1650°C.
Low Thermal Expansion: Minimal expansion or contraction with temperature changes, ensuring dimensional stability.
Non-Reactive: Does not react with the materials being processed, preserving sample purity.
Versatility: Suitable for a wide range of applications including metallurgy, glass manufacturing, and laboratory experiments.

(500 kg crucible furnace for melting metals copper melting smelting electric furnace )

Specifications of 500 kg crucible furnace for melting metals copper melting smelting electric furnace

This 500 kg crucible heater melts copper efficiently. It handles sets approximately 500 kilos of molten copper. The furnace utilizes electric resistance home heating. This technique provides regular, controllable heat. The core burner borders the crucible straight. This ensures rapid heat transfer to the steel fee.

You need a graphite crucible rated for copper. The furnace chamber fits typical crucible sizes. Running temperatures reach 1200 ° C. This quickly exceeds copper’s melting factor. Exact temperature level control is critical. An electronic PID controller handles this. It maintains steady melt temperature levels. You established the wanted temperature level conveniently. The controller decreases overheating dangers. It helps save power too.

Power needs are significant. Common choices are 380V or 415V, 3-phase Air Conditioner. Total installed power is around 80-100 kW. Real power draw depends upon the melting cycle phase. The furnace body uses heavy steel plate building and construction. Inner refractory lining withstands severe warmth. This lining shields the steel covering. It likewise enhances thermal effectiveness.

Driver security is necessary. A robust mechanical tilting system is standard. You tilt the furnace to pour liquified copper securely. Manual or mechanized tilting devices are offered. A clear viewport lets you monitor the thaw. You see the metal problem without opening the cover. Thermal overload protection is consisted of. This avoids damage from excessive temperature levels. Emergency quit buttons supply quick closure.

(500 kg crucible furnace for melting metals copper melting smelting electric furnace )

Applications of 500 kg crucible furnace for melting metals copper melting smelting electric furnace

This 500 kg crucible heater melts copper effectively. It deals with huge sets for shops and workshops. You melt pure copper quickly. You prepare copper alloys like brass or bronze as well. It reuses copper scrap properly. The furnace reclaims useful metal from old wires or elements. This conserves material costs. The heater functions well for casting. You pour molten copper right into sand mold and mildews. You pour into die-casting mold and mildews additionally. Precious jewelry manufacturers use it for significant copper pieces. It suits small-scale ingot manufacturing. The heater reaches heats quickly. It preserves accurate warm control. This makes sure constant copper melting. Uniform melt high quality is crucial for good castings. The big graphite crucible holds 500 kg of fluid steel. Operators swap crucibles promptly. This decreases downtime in between melts. The electric burner provide clean operation. There is no smoke or fumes from fuel. The heater operates silently. It suits numerous workshop atmospheres. Safety and security attributes protect workers. Air conditioning systems protect against overheating. Emergency quit buttons are typical. The robust building and construction handles daily use. It endures the extreme warmth of copper melting. This heating system is a dependable device. It boosts your copper melting productivity. It takes care of many different copper work.

Company Introduction

Welcome to Teen-Hot,a leading global supplier of high-quality crucibles designed for various industrial applications. We offer an extensive range of crucibles, including graphite, ceramic, and metal varieties, tailored to meet the needs of foundries, laboratories, and manufacturers. Our products are renowned for their durability, thermal resistance, and precision engineering, ensuring optimal performance in melting and heat treatment processes. With advanced manufacturing facilities and a commitment to excellence, we provide reliable, cost-effective solutions worldwide. Partner with us for your crucible needs and experience superior quality, expert support, and timely delivery.

If you have any questions, please feel free to contact us(nanotrun@yahoo.com).

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of 500 kg crucible furnace for melting metals copper melting smelting electric furnace

Here are five common questions about the 500 kg crucible furnace for melting copper:

What is this furnace used for? It melts metals like copper efficiently. The furnace holds up to 500 kg in its crucible. Electric heating makes it clean and reliable for foundries.

Can it melt other metals besides copper? Yes. It handles brass, bronze, zinc, and aluminum too. The furnace adjusts heating for different melting points. Copper stays the main focus because it needs high temperatures.

How does the electric heating work? Electricity flows through heating elements around the crucible. These elements get very hot quickly. The heat transfers directly to the metal inside. No flames or gas are needed. This method gives steady temperature control.

Is the furnace safe to operate? Safety is built in. The furnace has automatic shut-off if it overheats. The outer casing stays cool during melting. Workers must wear protective gear always. Proper training avoids accidents.

How fast does it melt a full load of copper? Melting 500 kg of copper takes roughly 90 minutes. Thickness of the metal pieces changes this time. Power settings and starting temperature matter too. Preheating copper scraps can speed it up.

(500 kg crucible furnace for melting metals copper melting smelting electric furnace )